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Van Gelder vegetables & fruit

Brief

Design a state-of-the-art building prominent for the fruit and vegetable industry

The commission involves a production and distribution centre for fruit and vegetables, a greenhouse, offices and an experience centre, all accommodated in a single building that showcases the fresh produce sector as well as the state-of-the-art robotized order picking technique Van Gelder uses to structure and optimize its production processes.

A layered distribution centre measuring 23,000 m2, consisting of two floors with a free height of 6.5 m, accommodates an innovative process that involves the following steps:

  1. Various types of fruit and vegetables are brought in by lorries or cultivated in the greenhouse on top of the building.
  2. The produce is sorted, sometimes washed and cut; orders are assembled.
  3. Lorries take the orders to customers.

The entire process has been innovatively automated. Robotized systems allow rapid response to flexible demand. Van Gelder’s business operations take place in the offices. A 3,000-m2 experience centre with garden and a greenhouse that tops the roof offer visitors the Van Gelder experience.

Concept

One building to house several functions

The premise for the spatial concept is that multiple functions are merged into a single building, the different elements united by the gesture of a 152 x 19 m white frame. The experience centre is fronted by a glass hall made using the glass roofs typical of greenhouses, folded into a façade. The result is a huge window that showcases the company to the outside world. Everything in the experience centre is about the perception of fruit and vegetables. All the senses are stimulated: not only sight but also taste, smell and touch. The experience centre begins outside, in the garden in front of the entrance: a ‘forest’ of fruit trees offers colours and scents according to the seasons. The entrance leads to the inside experience centre: a museum space that presents the world of fruit and vegetables. There is room for presentations; video walls and display cases provide information about Van Gelder’s business processes.

A spiral staircase takes visitors to a restaurant and presentation spaces. The restaurant spatially links the offices and the experience centre. Part of this area can be closed off to allow staff to use the restaurant at night. The restaurant has a direct connection to the cutting department, which supplies fresh salads. From the experience centre, routes running through the distribution hall allow visitors a tour of the various production processes that eventually ends in the large greenhouse that tops the building. This includes a presentation kitchen for cooking and eating fresh produce.

The making of

Innovative building design to facilitate robotised order-picking system

The distribution hall has the latest technology: fruit and vegetables in crates are moved, stored, sorted, cut, washed and assembled in a fully automated process. The engineering of these systems is innovative, very specific and custom made. The hall is designed to allow the easy setup of technological equipment up to the very last moment. Unique for the fruit and vegetable sector is the robotized order-picking system for which a hall of 120 x 20 x 8 m is included. Due to the time needed to submit this system to running tests, this building component was executed separately and put in place later.

Result

Sustainable showcase for the Vegetable and Fruit industry

Van Gelder’s new premises are a showcase in more than one respect. First, it shows how processes can be carried out in an extremely sustainable way. Over 95 percent of the materials used are certified and the building therefore scores the maximum on BREEAM’s MAT 5. In 2018 the BREEAM considered the design one of the six best designs worldwide and nominated it for the International BREEAM Awards. The building not only houses a super-efficient production process, but is also fully equipped to make the innovations of this process visible.

Name

Van Gelder fruit & vegetables

Location

Ridderkerk

Design

2017 - 2017

Built

2017 - 2019

Client

Van Gelder fruit & vegetables

Team

David Hess, Ioana Ailincai, Linda Brouwer, Laurence Meulman, Quirijn Petersen, Bart van der Werf, Eveline Withagen

GFA

29,111 sqm

Let there be equal distribution-
Food and water,
Let there be knowledge
With all, dear. (Gajanan Mishra, "Equal distribution")